Washington - Site Quality Supervisor
Location: Central, WA
Company: Enscicon Corporation
Salary: 65
Job Description Apply Now
QUALIFICATIONS/REQUIREMENTS:- BS Degree in Engineering preferred
- Project Management experience with a background in Quality and/or Engineering and/or installation Operations
- Ability to read and comprehend technical drawings is requested.
- Proficiency in English, both written and oral.
- High skill in managing documents and reports.
- Familiarity with the layout of hydroelectric powerhouses.
- Knowledge of construction and installation quality systems, including policies and procedures
- Ability to communicate clearly and well with external Customers and internally in the Organization.
- Ability to influence others and lead small teams.
- Effective problem identification and solution skills
- Be the reference for Quality & Excellence culture at project site.
- Be proactive by validating all critical assembly before starting it.
- Be proactive by reading all relevant instructions & technical document before site mobilization.
- Ensure compliance to all technical requirements & drawings from engineering during erection and commissioning.
- Responsible for establishing a project quality management system (Quality Plan) in agreement with the Project Director, and Project Quality Leader, in compliance with Client and customer requirements.
- Establish a verification plan to assure compliance to the Quality Plan at all parts of the project.
- Responsible to report and escalate, to the project team, about the Quality matters.
- Train the project team members in the use of the quality tools. (Client/contractors)
- Assist in the preparation of project specific procedures and quality deliverables.
- Act as the main quality representative at site, towards the customer. Promote awareness of the STOP Work strategy, and ensure any STOP Work is documented
- Participate, document and own the post-handover tasks and responsibilities.
- Prepare a mitigation plan for activities that required follow-up from the PQL handover.
- Participate in the Site project kick-off
- Review of contract QA requirements as part of contract familiarization
- Review of Quality Requirements to Supplier against contract requirements, if necessary, establish project specific Supplier Quality Requirements (SQR), in coordination with Supplier Quality organization.
- Establish and implement project specific methods, or procedures driven by customer requirements applicable only to that project/client.
- Familiarize and execute according to the standard ITP ensuring it covers the contract-specific requirements if the deviation of QA requirements updates standard ITP’s to project specific. Liaise with Project Manager to discuss any commercial impact.
- Review standard supplier documentation request list against contract-specific requirements if deviation of QA requirements updates the standard requirements to include the project specific. Liaise with PM, Supplier Quality Leader, and/or Sourcing, to discuss any commercial impact.
- Analyze the Lessons Learnt from previous projects, and propose improvement actions that could be applicable to the project.
- Establish the project audit plan (System & Process)
- Initiate and drive the criticality assessment
- Create and get client approval for the Inspection and Testing Plan for site erection, as per MDL.
- Prepare the site quality book as per contract & client requirements, for all the required reports SRS.
- In conjunction with the Project Manager propose measures to ensure that steering documents (i.e. the Project Quality Plan are implemented in the Project Organization (spot checks, verifications, communication, etc.)
- Control and distribution of documents
- Control of measurement and tests devices
- Storage preservation
- Welding process
- Painting process
- Material traceability
- Quality records
- Coordinate inspection with client as required in contract
- Apply the feedback of experience before major task (APQP/risk management) Proactive action
- Participate in audits at site.
- Make sure that all special processes have been identified and the corresponding staff are properly qualified (e.g.: welders, NDT inspectors, etc)
- Foreign Material Exclusion (FME)
- Ensure the project team is familiarized with corporate and project-specific procedures
- Collect, verify, and organize all quality records in view of preparation of the site quality book (History docket / Data book) as per contract and as per Client rules (BOX folder) for all required reports & SRS.
- Review ITP's/ITTP's, and Supplier Documentation Requirements
- Coordinate Notification of Inspections, and verify relevance and maturity of the inspection activity by checking: ITP (Approval status and specific activity against the Notification of Inspection)
- Coordinate and follow up the closure of the punch list items and/or NCMs resulting from the Inspections.
- Follow up the relevant supplier documentation impacting ITP activity.
- Conduct project audits. Monitor and follow up Corrective Actions to ensure a timely and satisfactory solution has been achieved. Prepare monthly audit & verification statistics.
- Monitor reporting and close-out of internal and external (Supplier/Subcontractor) non-conformance requests and waivers.
- Assist in preparing monthly statistics of non-conformance reporting occurring in our products, processes, and systems.
- Ensure identification and clarification of NCM/RCA costs and escalate when required.
- Ensure that the RCA and the identified CAPA are properly addressing the problem and preventing re-occurrence. Lead/support the implementation of the CAPA, and other process improvements at site.
- Manage non-conformities detected at site & support the proper registration of non-conformities as they arise.
- Assist in the preparation of root cause analysis and propose corrective actions.
- Ensure that there are mechanisms to capture the punch items & follow up until closure
- Own the quality gate reviews related to Construction & Commissioning & Liaise with the Project Quality Leader.
- Ensure availability of the current revisions of the technical documentation on-site
- Complete and follow redlined drawings
- Provide QA performance statistics periodically to the project, and line organization reporting such as: Quality Tollgates, NCR status, CoQ status, ITP, supplier deviations, notification of inspections, punch list items and Customer deliverables status. Audit status and customer complaints status.
- Analysis of the application of the QMS in the Project Site.
- Promote awareness of the FME and STOP Work strategy and ensure any FME and STOP Work is documented. Communicate the STOP Work globally where applicable.
- Ensure Customer Complaints are managed in due time in the respective tools (ref. Quality Plan). Including revision from legal when required.
- Coordinate QA/QC activities between Project Quality, and site team, including review of Project Health (KPIs) on a periodic basis, and changes/input to the Site Manual.
- Assure the execution of the process from Red Mark to As-Build documentation
- Ensure that the NCM is properly registered and manage timeliness for resolution.
- Follow and revise site ITPs in collaboration with the PQE-PQL
- Produce inspection reports
- Complete and maintain the measuring and testing instrument register
- Complete and maintain the welder’s qualification register
- Communicate results to the Engineering team
- Supervise the inspectors and inspection firms used on-site
- Inspect the work related to contract changes
- Ensure that subcontractors have calibrated instruments if they bring their own equipment
- Prepare and drive closure from the open items (Punchlist, NCM, RCA)
- Capture the End of Project Lessons Learned
- Ensure that all the project dossiers are closed
- Coordinate and document the handover milestones to the Next Step.
- Coordinate the as-built (red marks) process
- Per diem for candidates who live outside of a 60-mile radius from the project location.
- Mobilization/Demobilization Pay
- Medical/Dental/Vision Benefits
- 401k with discretionary matching
- Annual vacation bonus
- Paid Sick Leave